Skip to main content

Shell and tube heat exchanger

Shell and tube heat exchanger

Shell and tube heat exchanger is also called tube and tube heat exchanger. It is a partition type heat exchanger that uses the wall surface of the tube bundle enclosed in the shell as the heat transfer surface. This kind of heat exchanger has a simple structure, low cost, wide circulation section, and easy cleaning of scale; but it has a low heat transfer coefficient and a large area. It can be made of various structural materials (mainly metal materials) and can be used under high temperature and high pressure. It is the most widely used type.

The U-shaped tube heat exchanger is different from the fixed tube plate type and the floating head type. It has only one tube plate. The heat exchange tube is made into a U shape and both ends are fixed on the same tube plate. The tube plate and the shell are fixed by bolts. Together.

Characteristics of U-shaped tube heat exchanger

This kind of heat exchanger has a simple structure and low cost. The tube bundle can be freely expanded and contracted in the shell without temperature difference stress. The tube bundle can also be pulled out for cleaning and saves a tube sheet; however, it is difficult to clean inside the U-shaped tube and the tubes are more expensive.

It is also inconvenient to replace. Since the radius of the U-shaped bend cannot be too small, compared with other shell and tube heat exchangers, there are fewer tubes and the structure is not compact enough.

Shell and tube heat exchanger application scope

U-shaped tube heat exchangers are suitable for situations where the temperature difference between hot and cold fluids is large, and clean, non-fouling high-temperature, high-pressure, and corrosive fluids flow through the tubes.

Material of U-shaped tube heat exchanger

The shell material is carbon steel or stainless steel, and the heat exchange tube material is copper. Customize U-shaped tube heat exchangers with special materials, heat exchange areas and working pressure levels.

The floating coil radiator adopts the form of a cantilevered floating coil. During the process of heating hot water with steam, the up and down floating of the coil causes the water flow around the coil to destroy the laminar heat transfer. The heat transfer capacity is greatly improved, the heat transfer coefficient K ≥ 3000W/㎡℃. At the same time, due to the scouring effect of the water flow, the tube can be cantilevered to float freely and expand and contract freely, so it is not easy to accumulate scale. If a small amount of scale accumulates during long-term use, , through the expansion of the tube, it will be able to automatically remove scale, so the heat exchange capacity will not decrease during long-term use, and the effect will be good.

Shell and tube heat exchanger



Comments

Popular posts from this blog

What is tube sheet layout?

What is tube sheet layout? A tube sheet is a component used in shell and tube heat exchangers and other types of heat transfer equipment. It is a flat plate with holes drilled in it, through which tubes are inserted and secured. The tube sheet serves as a barrier between the two fluids, allowing heat to be transferred from one to the other. The layout of the tube sheet depends on the design of the heat exchanger, which includes the number of tubes, the size of the tubes, and the spacing between the tubes. The layout is typically determined using computer-aided design (CAD) software, which can optimize the placement of the tubes to achieve the desired heat transfer performance. In general, the tubes are arranged in a triangular or square pattern on the tube sheet. The triangular pattern is often preferred because it provides better support for the tubes and reduces the risk of vibration and damage. The spacing between the tubes is also important, as it affects the flow rate and pressure

Finned tube bundle|Finned pipe bundle

1. What is a finned tube bundle? Finned tube bundle composed of multiple finned tubes arranged according to certain rules is called finned tube bundle. A finned tube heat exchanger can be composed of one or more finned tube bundles. 2. What is the composition of the finned tube bundle? Finned tube (multiple tubes): basic element of heat transfer. Tube box (header) or tube plate: the header, elbow or steel plate connecting the two ends of the fin tube. When the finned tube is connected with the header or tube sheet, the spacing between the finned tubes is fixed, and the tube box forms a continuous flow channel for the fluid in the tube. Frame: support and fix the whole finned tube bundle. 3. Finned tube bundle arrangement? In a  finned tubes bundle , the selection of fin tube arrangement is crucial. There are two types of arrangement: staggered and sequential. The so-called staggered arrangement refers to the cross arrangement of pipes in the air flow direction, while the in-line arran

What is heat exchange tube sheet?

What is heat exchange tube sheet? A heat exchange tube sheet is a component used in heat exchangers, which are devices that transfer heat from one fluid to another. The tube sheet is typically a flat, circular plate that separates the two fluid streams and contains holes through which the heat exchange tubes pass. The tubes are typically sealed into the tube sheet by welding or expansion, and the sheet is often made of materials such as carbon steel, stainless steel, or titanium. The purpose of the tube sheet is to provide a rigid support structure for the heat exchange tubes and to ensure that the tubes are properly aligned and spaced for efficient heat transfer. The tube sheet also serves to contain the fluid streams and prevent them from mixing, which could reduce the efficiency of the heat exchange process. Tube sheets can be designed for various types of heat exchangers, such as shell and tube, double pipe, and plate heat exchangers. The design of the tube sheet is typically based